First

The Challenge:

A major automotive brand needed a packaging solution for their rear bumpers. Their goal was to fit at least six bumpers in one package while addressing concerns about high costs and environmental impact. Existing ideas were proving too expensive and unsustainable.

One of the main challenges was overcoming and negating any damage to the customer’s product that may potentially occur in transit.

Each bumper was 120cm in length and each weigh just under 30kg. We cannot afford for these valuable automotive components to get damaged, especially when there are multiple products. The materials used must be strong enough to get the customer’s products from A to B.

Our customer wanted the packaging to be an environmentally friendly solution and would like our design and final packaging product to complement their sustainability goals.

Second

The Solution:

We designed a bespoke corrugated packaging solution, complete with a die-cut interior fitment. Key features of the solution included:

The fitment securely holds 7 rear bumpers, exceeding the customer’s requirements.

The interior fitment is made of several die-cut pieces that slot together, making it easy to assemble by hand. Learn more about Interior Fitments here

Made from Heavy Duty CA Export Standard material, the packaging is certified carbon neutral, allowing the customer to mark their packaging emissions as ZERO on the GHG scale.

The material guarantees protection for the car parts during transit.

Third

The Result & Testimonial:

Our corrugated packaging solution provided exceptional protection for the rear bumpers while aligning with the customer’s sustainability goals. The easy-to-assemble design reduced time and effort, fit more products per shipment, and marked packaging emissions as ZERO on the GHG scale—delivering both cost efficiency and environmental benefits.

Bumpers are secure and safe during transit.

Fully aligned with the customer’s environmental goals, reducing the carbon footprint.

Reduced waste and production costs compared to alternative designs.

Simple to assemble, saving time and effort for the customer.

“The corrugated packaging solution exceeded our expectations. It allowed us to fit more products into each shipment, reduced our environmental impact, and ensured our parts arrived safely. It’s a game-changer for us.”

— Automotive Manufacturer

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