Die-cut packaging offers a unique, custom-fit solution that enhances both protection and presentation. Ensuring a snug, secure hold for products, reducing damage and optimising transit efficiency. Our customer needed a heavy-duty packaging design to safeguard their hoist product while improving ease of packing and sustainability. Here’s how we delivered the perfect interior divider solution.

First

The Challenge:

Our customer needed a packaging solution that would perfectly accommodate their heavy hoist product. Their previous packaging was failing to secure the product effectively and leaving it vulnerable to damage and breakage during transit. They required a durable, snug-fitting solution that would enhance protection while also simplifying the packing process.

Ensuring Protection

One of the main challenges was overcoming and negating any damage to the customer’s product that may potentially occur in transit.

Usability

Our customer invests heavily in designing and manufacturing their custom-made wheelchairs, so they need a tailored packaging solution that fits their wheelchairs unique shapes and provides secure protection.

Sustainability

Our customer requested an eco-friendly packaging solution and aims for our design and final product to align with their sustainability objectives.

Second

The Solution

We designed and manufactured a bespoke 14-piece divider set, precisely retro-fitted to ensure a perfect hold for the hoist. Crafted from 200 CA Heavy Duty Transit Material, this die-cut solution addressed all the shortcomings of the previous packaging, providing unparalleled security and ease of use.

Custom Divider Set

Designed to fit the hoist securely and eliminate movement.

Precision Die-Cutting

Ensures a snug, tailored fit for maximum protection.

Material Selection

Made from Heavy Duty CA Export Standard material, the packaging is certified carbon neutral, allowing the customer to mark their packaging emissions as ZERO on the GHG scale.

Easy Assembly & Packing

Streamlined design simplifies the packing process.

Peace of Mind

Optimised materials reduce waste and lower costs.

Third

The Result

The new packaging delivered guaranteed protection which fully negates the risk of damage during transit. Customers experienced a smoother unboxing process, and the packaging’s clean design enhanced brand perception. Our customer also saw fewer product returns and a more efficient logistics process.

“This packaging has completely changed how we ship our hoists. Packing is faster, damage is reduced, and the cost and environmental savings are a huge bonus!”

— Hoist Supplier & Manufacturer