The Challenge:
We often hear from customers looking for a more efficient alternative to standard plastic reels—something versatile, functional, cost-effective, and capable of securely housing strapping. Our customer who specialises in plastic extrusions was no different, they wanted to try a new solution to their reels – fast.
The Product: A polypropylene hand strapping reel, designed to hold and dispense strapping seamlessly while keeping it organised, tangle-free, and ready for use in securing packages and pallets.

The Solution:
We designed a strong, custom corrugated cardboard reel to replace plastic, we used CAD software for precision and a customer-focused functionality. Easy to assemble and store, it’s cost-effective and made from responsibly sourced cardboard material. The final product will be certified carbon-neutral allowing customers to report zero packaging emissions.
The Result & Testimonial :
A bespoke, functional and carbon neutral product that is inline with our customers goals. Designed and manufactured out of high quality 200KTBC corrugated sheet and ultimately a plastic-free alternative for our customers hand strapping reels.
“We’re thrilled with our new reels! They work just like our old ones but are easier to store and far more cost-effective. The unique design is impressive, and we’re excited to explore adding printing for a personalised touch.”
— Plastic Extrusions Manufacturer
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